2019 GAI 1730S-HV-4292 TOP — Fully Automatic Filling, Capping &
Labelling Line
Complete, fully automatic bottle filling and labelling line by GAI
(Italy), year of manufacture 2019. Designed for viscous liquids such
as oils, syrups, sauces, and similar products. Stainless steel
construction throughout. CE-certified with full safety guarding.
The line consists of two main units:
1. Filling & Capping Monoblock — GAI 1730S-HV-4292 TOP
10-station high-performance vacuum filler specifically engineered for
viscous fluids. Patented fill valve design seals both the product tube
and gas tube during filling, preventing any air contact with the tank
contents. Fill level is centrally regulated and manually adjustable
from 30 to 90 mm below the bottle neck. Centering cones on each fill
valve ensure precise bottle alignment. Central bottom-feed product
supply allows complete and natural tank drainage. Product flow is
controlled via pneumatic solenoid valves. The fill tank includes a top
opening for washing and sterilization, and manually foldable dummy
bottles enable simple CIP (Cleaning in Place) procedures. Bottle
lifters operate mechanically via springs and are lowered by camshaft.
Height adjustment is electric. A proximity sensor at the filler exit
controls bottle lowering.
Integrated monohead screw capper (Model 4292P) handles screw caps up
to 60 mm in length on glass bottles without internal threads. Cap
orientation is managed via vibrator with a channel equipped with 2
min/max photocells. Flying cap placement with capsule gassing to
reduce air in the headspace. 4-roller threading unit with no cap —
no roll safety logic. Capper rotation speed is inverter-controlled and
proportional to production speed. Electric height adjustment. No gas
injector before capping.
Bottle infeed via screw conveyor. The monoblock is built in an
extended configuration to allow the addition of a second closure
system to the capping column.
Equipped for cylindrical bottle format (Format No. 3).
- Fill capacity: 1,200 litres/hour
- Speed: 600–2,400 bottles/hour
2. Labelling Monoblock — GAI ENOS T3
Fully automatic linear self-adhesive labelling monoblock with
touchscreen control panel. One body label station with stepper motor
and height-adjustable frame. Additional station for back label /
medallion application (T302). Bottle positioning via bottom notch
detection system (T316). Roller group for special and miniature
bottles included (T321). Shrink head with double ventilation for
heat-shrink capsules (T309). Lifting device for monohead capsule
station (T308). Label height indicators on each station (T324). Cycle
start delay function (T320). Dual-speed stepper-motor roller (T409).
Set of formed rollers included (CO43).
Stainless steel frame with plexiglass safety doors (CE). Machine on
feet. Bottle infeed via variable-pitch screw conveyor for cap
application and capsuling. Speed electronically adjustable.
Technical data:
- Bottle height: 170–370 mm
- Bottle diameter: 60–110 mm (cylindrical)
- Max. labelling stations: 3
- Belt drive and collection table: 600 × 400 mm
- Dimensions (L × W × H): 2,250 × 1,150 × 1,750 mm
- Weight: 300 kg
- Power supply: 400 V, 3-phase
- Speed: max. 2,200 BPH (labelling only) / max. 2,200 BPH with shrink
head / max. 1,200 BPH with roll-on head
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