Used Brewing and filling line for beer HG Machinery 800 kg/hour The
Used Brewing and filling line for beer HG Machinery 800 kg/hour is a
ready-for-operation system from Hg Machinery covering brewhouse to
packaging. Nominal throughput is 800 kg/hour; the packaging setup
processes 330 ml glass bottles using isobaric filling. Core units were
assembled in 2021, including the HG-CGF 16/16/6
rinsing–filling–capping monoblock. As Beer bottling machinery, the
line maintains hygienic production with closed transfers, controlled
temperatures, and low-oxygen handling from wort cooling to final
closure. The configuration integrates the brewhouse, heat exchange,
fermentation cellar, refrigeration, CIP, and bottling into a single
coordinated process flow. Grinding and Mashing System This brewing
line includes a double-roller malt mill rated 500–800 kg/hour, built
in stainless steel with a 3.5 kW motor. The adjustable roller gap
optimizes grist size for lautering efficiency while the enclosed
design limits noise and dust emissions to improve workplace
conditions. Feed is consistent and stable, supporting steady mash-in
and predictable conversion across batches. Drive power, housing, and
discharge are configured for low maintenance and durable operation in
continuous service. The mash tun and lauter tun each provide 1500 L
useful volume (1875 L gross). Construction is in AISI 304 stainless
steel with 80 mm rock-wool insulation for thermal stability. Internal
surfaces are polished to Ra 0.4 μm to reduce fouling and facilitate
cleaning. Both vessels feature PT100 temperature probes,
frequency-controlled mixers for precise agitation, and integrated CIP
devices to automate sanitation. Piping and ports are arranged for
efficient transfers between mashing, lautering, and wort separation,
while the dedicated heat exchanger links the brewhouse to the cellar
with sanitary connections. Boiling and Hot Water Systems The
boiling/whirlpool tank is steam-heated and provides a 2 m² heat
exchange surface. It supports a controlled heating rate of 1.5 °C/min
and uses a tangential inlet with a sloped bottom for effective
whirlpooling and trub separation. Thermal loading is uniform and
repeatable, protecting wort quality. The hot water tank offers 3000 L
working volume and is steam-supported to maintain process temperatures
for sparging, cleaning, and utility needs. Hard-piped connections,
drains, and CIP access simplify cycle changeovers and cleaning between
brews. Fermentation and Refrigeration The line includes four 3000 L
conical fermenters with dual-zone glycol jackets and 80 mm
polyurethane insulation. Operating pressure is maintained up to 0.3
MPa. Inner walls are polished to Ra 0.4 μm for sanitary performance
and easy cleaning. A 10 L yeast tank is integrated with the heat
exchanger and wort line through sterile-grade fittings, supporting
controlled pitching and clean transfers. The conical design and
cooling zones provide stable fermentation profiles and consistent
conditioning. The refrigeration package combines a 3000 L glycol tank
with ice water tanks and a 10 hp cooling unit equipped with a
vortex-type compressor operating on R134a refrigerant. A stainless
steel booster pump supports the circulation loop to the dual-zone
jackets for accurate heat removal. This arrangement delivers steady
setpoint control across fermentation and cold-crash stages, limiting
temperature fluctuations over the full batch. The included chiller and
insulated reservoirs maintain reserve capacity for peak thermal loads.
CIP and Control Systems The CIP module features 200 L stainless-steel
tanks and a high-pressure pump rated at 20 m³/h, providing coverage
for brewhouse, cellar, and packaging circuits. Automated cleaning
routines reduce downtime and ensure repeatable sanitation cycles. Line
operation is coordinated by an industrial PLC with touch-screen HMI,
with independent control loops for mashing, fermentation, cooling, and
cleaning. Operators can set temperatures, agitation, and timing with
precision, while system interlocks and diagnostics support safe,
traceable production. Bottling Line The packaging section uses a fully
automatic 3-in-1 monoblock for rinsing, isobaric filling, and capping
glass bottles. Model HG-CGF16/16/6 provides 16 rinsing heads, 16
isobaric filling valves, and 6 capping heads. Filling is isobaric with
dual CO2 evacuations to minimize oxygen pickup and protect flavor
stability. Capacity reaches up to 2000 bottles/hour; the machine
handles bottles from 105–350 mm in height and neck diameters from
50–84 mm. The current format is 330 ml glass, and the monoblock
serves as the central bottling station within the line. In the context
of Beer bottling machinery, this module provides controlled pressure
filling and clean transfers for consistent packaging results. Safety
and product protection include an emergency stop system,
pre-evacuation routines, and CO2 injection before capping to displace
oxygen. Ceramic capping rings preserve t