Used Aseptic Filling Machine Tetra Pak A3/Flex 150V TBA 1000B –
Overview This second hand Tetra Pak A3/Flex 150V TBA 1000B is a proven
aseptic carton filler engineered for industrial packaging and beverage
production. Configured for Tetra Brik Aseptic 1000 ml (Base) packs, it
delivers reliable, continuous operation for UHT milk, juices, and
other shelf-stable beverages. With a nominal capacity of approximately
7,000 packs/hour, this used bottling line component combines high
throughput with aseptic integrity for modern carton packaging.
Technical Specifications & Performance Data Manufacturer: Tetra Pak
Model: A3/Flex 150V TBA 1000B Year of manufacture: 2008 Filling type:
Aseptic (non-isobaric carton filling) Package format: Tetra Brik
Aseptic 1000 ml (Base) Nominal speed: ≈ 7,000 packs/hour Working
hours: ≈ 30,000 hours Utilities Electrical: 400 V, 50 Hz, 3-phase
Installed power: up to ≈ 50 kW (typ. 35–50 kW depending on
configuration) Compressed air: 6–8 bar, ≈ 300–500 Nl/min
Water/steam: ≈ 0.5–1.0 m³/h (for processing/sterilization
utilities) Dimensions & Weight Approximate footprint (L × W × H): 7
× 3 × 4.5 m Approximate weight: ≈ 7,000 kg (model range
6,000–8,000 kg) Note: Technical values are indicative for this
A3/Flex configuration and should be confirmed during inspection/FAT.
Advanced Automation & Control Systems The A3/Flex platform features
OEM PLC-based control with a touchscreen HMI for recipe handling,
alarms, and diagnostics. Motion control synchronizes forming, filling,
and sealing cycles to maintain aseptic integrity and packaging quality
at high speeds. Typical capabilities include: Recipe management for
UHT milk, juices, and beverage variants Integrated process supervision
and event/alarm logs I/O provisions for upstream/downstream line
devices Recommended verification prior to start-up: PLC functions,
valve actuation, pump performance, and seal integrity Production Line
Integration Capabilities This aseptic carton filler integrates
efficiently within a used bottling line or new beverage production
layout: Upstream: packaging material feed and sterilization modules as
per OEM design Downstream: conveyors to accumulation, straw/cap
applicators, case packers, palletizers Utilities/process: interfaces
for CIP/SIP connection to plant systems, sterile air, water, and steam
Controls: standard digital/analog I/O and fieldbus-ready architecture
depending on configuration Ideal for second hand industrial packaging
projects requiring aseptic carton formats and stable high-speed
operation. Machine Condition & Maintenance History Condition: used,
currently in storage Approximate machine hours: ≈ 30,000 Operational
note: continuous production achievable with proper preventive
maintenance Recommended checks before commissioning: pumps, aseptic
valves, PLC functionality, elastomers and seals Routine inspection,
replacement of wear parts, and validation of aseptic barriers are
advised prior to restart. Operational Performance & Versatility
Product scope: UHT milk, juice, and shelf-stable beverages Format:
Tetra Brik Aseptic 1000 ml (Base) for high-demand retail SKUs Aseptic
process: designed for sterile forming, filling, and sealing of cartons
Changeover: recipe-based adjustments within the 1000 ml Base format
(mechanical checks required) Combines packaging efficiency with
aseptic reliability, supporting consistent product quality and
extended shelf life in carton packaging. Installation Requirements &
Site Preparation Footprint and clearance: allow for 7 × 3 m footprint
and ≈ 4.5 m height; provide additional maintenance/operational
access Flooring: level industrial floor rated for ≈ 7,000 kg plus
dynamic loads Electrical: 400 V, 50 Hz, 3-ph supply sized for up to
≈ 50 kW Compressed air: dry, oil-free air at 6–8 bar with adequate
flow Water/steam: connections per OEM for sterilization and utility
services (≈ 0.5–1.0 m³/h) Environment: controlled hygienic
conditions; aseptic room or segregated area recommended for carton
sterilization and filling Process integration: CIP/SIP tie-ins,
drains, and ventilation per plant standards Safety Standards &
Compliance Certification The A3/Flex design typically includes
guarding and interlocked access points aligned with OEM safety
concepts for industrial packaging machinery. For this unit: Safety
verification: buyer to confirm compliance with applicable local
standards (e.g., CE/OSHA) during inspection Documentation:
operator/technical manuals and specific safety certificates are not
currently listed; availability to be confirmed Commissioning: perform
risk assessment, functional safety tests, and validation of emergency
stops/interlocks prior to production This Tetra Pak aseptic filler is
a robust choice for beverage production facilities expanding or
upgrading a used bottling line, delivering reliable 7,000 packs/hour
performance in Tetra Brik Aseptic 1000 ml Base format.