Tetra Pak® TCA 45 TETRA PACK Aplicador Tetra Cap TCA45 usado

Technical Specifications & Performance Data The Used Tetra Cap Applicator TCA45 is a robust, single-head cap application unit from Tetra Pak®, engineered for reliable operation in beverage production environments and seamless integration within a used bottling line. Purpose-built for continuous industrial packaging, it offers steady output with precise cap application after filling and before packing. Manufacturer: Tetra Pak® Model: TCA 45 TETRA PACK Year of manufacture: 2004 Nominal speed: up to 7,500 bricks/hour No. of heads: 1 Cap type: OEM code 4 (per manufacturer specification) Rotation direction: OEM code 0 (per manufacturer specification) Category: Capping Machine / Cap Applicator Placement: downstream Tetra Pak filling, upstream final packaging Container compatibility: Tetra Pack bricks with appropriate change parts Typical products: water, juice, beer, wine, and other still beverages Documentation: manuals available Safety: integrated safety features included Advanced Automation & Control Systems Designed around an industrial PLC with a user-friendly HMI, the TCA45 facilitates stable, repeatable cap application. Recipe-based settings support format recall, and process alarms help operators maintain consistent performance. Torque control, cap presence verification, and fault diagnostics contribute to cap quality and minimize rework in high-speed beverage production. PLC/HMI control for straightforward operation and monitoring Automatic fault detection with guided troubleshooting Integration-ready I/O for upstream filling and downstream packing synchronization Electrical: built for standard industrial power supplies (details per manual) Machine guarding with interlocked access doors and emergency stop circuits Production Line Integration Capabilities This cap applicator is well-suited to second hand or newly engineered used bottling line projects. It interfaces efficiently with infeed/outfeed conveyors, bottle orienters, fillers, and labelers, ensuring balanced line flow and minimal downtime. Compatible with Tetra pak fillers. Communication-ready for line control and buffer management Machine Condition & Maintenance History The unit is currently under maintenance, undergoing inspection and service to verify core functions and safety systems. Wear components are being checked and adjusted as needed to align with expected performance at up to 7,500 bricks/hour. OEM manuals are available to support commissioning, operation, and preventive maintenance schedules. Operational Performance & Versatility Optimized for consistent, high-quality capping, the TCA45 supports a broad mix of beverage formats common in industrial packaging. With suitable change parts, it can handle PET and glass bottles as well as aluminum containers, making it versatile for diversified production runs. Suitable applications: water, juice, beer, wine, functional drinks, and similar beverages Stable cap application to support product integrity and shelf-life Gentle handling to minimize scuffs on brick container. Reliable performance for medium-speed lines seeking a compact, single-head solution Installation Requirements & Site Preparation For efficient commissioning, ensure the site is prepared to accommodate utility connections and line layout. The machine’s footprint, infeed/outfeed conveyor heights, and cap supply route should be aligned with existing rinsing, filling, and labeling equipment. Power supply per OEM manual; standard industrial 3-phase service Compressed air for cap pick-and-place and actuator functions Provision for a cap feeding/sorting system and chute (if not already in the line) Stable, level floor with adequate access for operation and maintenance Clear overhead space for cap conveyor or elevator integration Safety Standards & Compliance Certification Built with operator protection and hygienic operation in mind, the TCA45 includes interlocked guards and emergency stops to enhance workplace safety. Cleanable surfaces and food-grade design practices support sanitary beverage production. Perimeter guarding with safety interlocks on access doors Emergency stop devices at operator stations Risk-reduction features aligned with common industry practices for capping equipment Hygiene-oriented design to integrate with cleaning protocols on bottling lines